CNC Sewing Unit with rotating sewing head for servo-motorically controlled sewing of free programmable safety-, functional and decorative seams. Available sewing area from 1,000 x 600 mm up to 3.000 x 1.000 mm.

Features:

• Direct view & access to any seam position due to liftable sewing head
• Reliable thread trimming: Thread trimming concepts (upper and lower thread) for
  every application
• Switchable, second upper thread tension for perfect adaptation to different material thicknesses/layers during the sewing process
• Intuitive operation with clear real-time seam monitoring on the large 18.5' multi-touch PC panel reduces the training period
• Highest operator safety due to certified safety modules and state-of-the-art light barrier technology (CE compliant)
• Minimized rejects: Real-time thread breakage control with immediate machine stop
• Needle feed can be switched on and off for continuous or intermittent sewing in highest seam quality
• Intelligente Großfeldtechnologie mit max. Rationalisierungsgrad - die Lösung vor eine hocheffiziente Fertigung (z.B. Headbags, Seitenairbags)
• KSL only: Vollautomatisches Nähguthalter-Wechselsystem komplett in Maschine integriert für eine vollüberlappte Arbeitsweise (=extrem kompakter Footprint)
• KSL only: Im Einlegebereich eingelassene Glasplatte (von unten beleuchtet) zur visuellen Kontrolle des Nahtverlaufs, z. B. bei Silikonapplikationen (Option)
• Messsystem an Y-Achse für eine prozesssichere und wiederholgenaue Positionierung und Bewegung des Nähguthalters; prädestiniert für 1- und 2-Nadel-Applikationen im Seating- & Interior-Bereich

CNC Sewing Unit with stationary or rotating head sewing machine for servo controlled continuous or intermittent free programmable sewing of high quality security-, functional- and decorative seams. Rotating head version especially for highest seam quality with demanding tangential multi-directional sewing operations.

Features:

• Direct view & access to any seam position due to liftable sewing head
• Reliable thread trimming: Thread trimming concepts (upper and lower thread) for
  every application
• Switchable, second upper thread tension for perfect adaptation to different material thicknesses/layers during the sewing process
• Intuitive operation with clear real-time seam monitoring on the large 18.5' multi-touch PC panel reduces the training period
• Highest operator safety due to certified safety modules and state-of-the-art light barrier technology (CE compliant)
• Minimized rejects: Real-time thread breakage control with immediate machine stop
• Needle feed can be switched on and off for continuous or intermittent sewing in highest seam quality
• Perfect price/performance ratio for complex sewing operations and special applications up to 1,500 x 1,000 mm
• Template movement in Y direction and sewing head movement in X direction are predestined for highly decorative seams (vehicle seats or interior door panels, but also special applications, e.g. cable laying for heating elements)
• Low space requirement: Template movement in Y direction ensures working with large templates on a small footprint

Robot supported sewing process for manufacture of application specific decorative seams for automotive interiors.

Features

• Industrial robot with additional, fully synchronous sewing axes
• Individual sewing head design (clearance and height of column) for processing of most varied dash board geometries
• Rotary indexing table for overlapped procedure and highly efficient cell utilization
• Tool changer for fully automatic exchange of various sewing heads
• 3D-component support for material specific, reproducible positioning of ambitious interior components