PulseIQ / DG17

Automated optimization of embroidery quality by i-TM

The industry’s first technology “i-TM” (automatic upper thread tension adjustment) is now available on the multi-head cylinder-type machine that can be applied to ready-made products.

It is about i-TM that provides optimal tension adjustment.

• Reduction of adjustment time
  It takes time to adjust the thread tension.--> Thread tension adjustment is easy (unnecessary).
• Uneven of result by operator.
  There is an uneven of result by operator’s skills.
  --> Eliminate quality defects due to skills and new operators are also active.

Cap embroidery enhanced in pursuit of higher productivity

Reinforcement of the cap frame support structure has contributed to stabilization of the embroidery finish, by dramatically increasing the maximum rotation speed up to 1,000 rpm.

• Cylinder Type
• Needles: 9,12, or 15 needles
• Embroidery Space: 450x360mm embroidery field (4-head, 6 head or 8 head model)
• Embroidery Space: 450x500mm embroidery field (2-head, 4-head, 6 head or 8 head model

What is it about i-TM that provides optimal tension adjustment.

• No need for fine adjustment!
• Consistent production!

i-TM solves these issues

• Requires thread tension adjustment after thread replacement.
• Requires operator skill and experience.
• The quality of the embroidery finish is inconsistent.
• The fabric is easily shrunken by embroidery stitch pulling.

[Features]

• "Picker free" trimming system
  The new improved "Picker Free" ATH system is able to stabilize trimming and enhance production efficiency.
  Besides that, it is much easier to replace a bobbin without the picker in the way.
• DCP-Digitally Controlled Presser Foot-
  The height of the pressor foot can be randomly set according to the material thickness on the operation panel.
  The fabric does not flutter even when using hard-to-emberoider materials like leather, thick fabric, stretchy fabric and quilting.
• 12.1 inch TFT Touch Monitor

[Specifications]

Needles
15

Factory options
Position Marker, LED lamp

Dealer options
Stand, Stand Tray, Border Frame, Cap Frame2

Revolution
Max. 1,200

Electricity
Single-phase 100-120V, 200-240V, 50Hz/60Hz

Coloreel is a Swedish textile innovation brand with a groundbreaking technology for embroidery that enables high-quality coloring of textile thread on demand, unlocking a world of potential.

We use our technology to both preserve the craftsmanship of embroidery and take embroidery to the next level.
The unique solution makes previously complicated designs accessible, including gradients, textures and other stunning effects.
Using only a single thread and needle means that it also significantly improves quality and efficiency, enabling immediate start up and faster delivery.
In short, Coloreel empowers creativity and enhances quality and efficiency, making the ordinary extraordinary.
In the future, the technology can also be used for sewing, knitting, weaving and more.

Coloreel is also part of the movement to reduce waste and move the textile industry towards more sustainable production.
By coloring the thread directly, there is no wastewater, hence no water pollution.
And, using a single reel of thread and needle also means minimized thread waste and minimized microfiber pollution.

The result, of course, is embroidery at full potential.

Tajima has developed i-TM (Tajima's original AI technology) that enables "automation of finish" as one of the solutions.
We hope that it will help improve the working environment so that everyone in the embroidery business can operate the factory efficiently.

i-TM = Automatic Upper Thread Tenshion Adjustment by AI
The tension part that adjusts the thread tightening has been eliminated, and the AI function "i-TM" that controls the needle thread has been placed.

Conventional problem

• Embroidery trouble due to untwisting
• Requires operator experience and skills
• The finish is disjointed
• The fabric tends to shrink when embroidered
• It is necessary to adjust the thread tightening when the thread is replaced.

With i-TM

• No need for minor adjustments
• Stabilized production quality

A lineup of single-headed embroidery machines and multi-headed cylinder type embroidery machines, all equipped with i-TM.

• TMEZ-KC
  Change the norms of the production site
• TMEZ-SC
  Professional finish can be achieved by any operator
• TMCR-VF
  Further accelerate mass production with AI

Automated optimization of embroidery quality by i-TM

The industry’s first technology “i-TM” (automatic upper thread tension adjustment) is now available on the multi-head cylinder-type machine that can be applied to ready-made products.

It is about i-TM that provides optimal tension adjustment.

• Reduction of adjustment time
  It takes time to adjust the thread tension.--> Thread tension adjustment is easy (unnecessary).
• Uneven of result by operator.
  There is an uneven of result by operator’s skills.
  --> Eliminate quality defects due to skills and new operators are also active.

Cap embroidery enhanced in pursuit of higher productivity

Reinforcement of the cap frame support structure has contributed to stabilization of the embroidery finish, by dramatically increasing the maximum rotation speed up to 1,000 rpm.

• Cylinder Type
• Needles: 9,12, or 15 needles
• Embroidery Space: 450x360mm embroidery field (4-head, 6 head or 8 head model)
• Embroidery Space: 450x500mm embroidery field (2-head, 4-head, 6 head or 8 head model

What is it about i-TM that provides optimal tension adjustment.

• No need for fine adjustment!
• Consistent production!

i-TM solves these issues

• Requires thread tension adjustment after thread replacement.
• Requires operator skill and experience.
• The quality of the embroidery finish is inconsistent.
• The fabric is easily shrunken by embroidery stitch pulling.

[Features]

• "Picker free" trimming system
  The new improved "Picker Free" ATH system is able to stabilize trimming and enhance production efficiency.
  Besides that, it is much easier to replace a bobbin without the picker in the way.
• DCP-Digitally Controlled Presser Foot-
  The height of the pressor foot can be randomly set according to the material thickness on the operation panel.
  The fabric does not flutter even when using hard-to-emberoider materials like leather, thick fabric, stretchy fabric and quilting.
• 12.1 inch TFT Touch Monitor

[Specifications]

Needles
15

Factory options
Position Marker, LED lamp

Dealer options
Stand, Stand Tray, Border Frame, Cap Frame2

Revolution
Max. 1,200

Electricity
Single-phase 100-120V, 200-240V, 50Hz/60Hz

Coloreel is a Swedish textile innovation brand with a groundbreaking technology for embroidery that enables high-quality coloring of textile thread on demand, unlocking a world of potential.

We use our technology to both preserve the craftsmanship of embroidery and take embroidery to the next level.
The unique solution makes previously complicated designs accessible, including gradients, textures and other stunning effects.
Using only a single thread and needle means that it also significantly improves quality and efficiency, enabling immediate start up and faster delivery.
In short, Coloreel empowers creativity and enhances quality and efficiency, making the ordinary extraordinary.
In the future, the technology can also be used for sewing, knitting, weaving and more.

Coloreel is also part of the movement to reduce waste and move the textile industry towards more sustainable production.
By coloring the thread directly, there is no wastewater, hence no water pollution.
And, using a single reel of thread and needle also means minimized thread waste and minimized microfiber pollution.

The result, of course, is embroidery at full potential.