FEED OF THE ARM UNIT

Feed of the arm unit, 3 needle, chain stitch, special design for lap felling and/or double-lap seaming like yoke sewing, back seat, in-seam and side-seam operations for jeans, casual trousers in general, working clothes, denim jackets, etc.

HIGHLIGTHS

• Direct Drive Electronic Puller, transmission by Step Motor, ensures a perfect synchronization with the sewing head;
• Perfect timing means no waves in the seam, no puckering, perfect stitch quality!;
• Sensor detecting the thickness: the work-station automatically adjusts the pressure on the presser foot bar along the seam in order to avoid to skip stitch or un-constant stitch length;
• Automatic dynamic speed control on thick area;
• Automatic dynamic presser foot edge device controlled by thickness sensor for constant seam margin on crotch – back rise area;
• Automatic pneumatic chain cutter controlled by photocell;
• Common electronic servomotor as other units of Sip-Italy range;
• Sewing head made by Brother Japan;
• Dynamic take up lever for attractive balloon stitches even with thick sewing threads;
• Full pushbutton operation. The stitch length can be changed simply by pressing a button and changing the parameter on the console. Very easy setting!;
• Reverse lap folder made in Italy;
• Standard consumable parts, available in all markets with lowest running cost.

PRODUCTIVITY

Yoke seam:
from 200 to 300 pairs of jeans / 1 hour
Back rise:
from 250 to 350 pairs of jeans / 1 hour
Inseam sewing:
from 130 to 180 pairs of jeans / 1 hour
Side seam sewing:
from 100 to 130 pairs of jeans / 1 hour
 

TECHNICAL DATA

Sewing head utilized:
three needle chain stitch unit, heavy duty, manufacture by Brother, model 9280, sub class 5 or 7, Made in Japan
Max sewing speed with all thickness of fabric: 4.500 rpm
Stitch length: from 1 to 5 mm
Standard needle gauge: 6.4 mm = 1/4”
Presser foot lifter: pneumatic
Motor: standard servo motor EFKA, made in Germany
Power supply and air consumption:
0.6 Kw - 220 Volt, mono-phase 50/60 Hz
0.3 liter/cycle at a pressure of 5.5 bar
Size and weight of the workstation:
96 x 73 x 140 cm – 140 Kg

OPTIONS

• Option needle gauge: 4.8 - 5.6 - 7.2 - 8.0 - 9.6 mm;
• Automatic dynamic presser foot edge device controlled by thickness sensor Item Code SIP.A.000328;
• Mechatronic device for super stretch fabric Item Code: SIP.A.000856;
• Folder for super stretch made in Italy Item code GO 180SPE;
• Extended plate for reverse yoke
• Item Code SIP.A.000440.

FULLY AUTOMATIC PROGRAMMABLE UNIT FOR COIN POCKET AND FACING ATTACHING OPERATION - EQUIPPED WITH COLD FOLDING GROUP

Automatic workstation for coin pocket and clean lock stitch facing attaching operation.
The same unit can be utilized as standard back pocket attaching operation for kids wear garment.

HIGHLIGTHS

• Clean lock stitch of the facing: new “must” for premium brand, value added style product at lower production cost!
• Fashion watch-coin sewing programme;
• Folding and attaching on the same workstation;
• Cold folding device is the unique solution for stretch denim fabric;
• Original Brother sewing head, standard X-Y technology, hardware & software by Brother Japan, same as other Brother units;
• No extra workers and helpers to manage the Coin pocket and facing operations: instead of marking, folding and different sewing stations, everything is made in one workstation;
• Digital sewing thread tension;
• Presser foot height controlled by step motor, editing sewing programme;
• Local pocket jig production by user in all countries of the world;
• Automatic device for quick pocket jig change;
• Friendly use, no skill operator and helpers required;
• LED lights for panel positioning;
• Multicolor touch screen 5.6” programmed for multi languages;
• All standard pneumatic valves and cylinders by SMC;
• Lowest running cost. Freedom to outsource the standard consumable spare part in all market locally at the best price and delivery.

PRODUCTIVITY

Coin pocket operation with 80% efficiency:
360 pcs / 1 working hour
8 seconds / cycle
Left and right facing operations
with 80% efficiency:
265 pairs / 1 working hour
6 seconds / cycle
Coin pocket, left and right facing operations:
120 pairs / 1 working hour
1.000 pairs / 8 working hours

TECHNICAL DATA

Min and Max coin pocket finished size:
from 60 x 60 mm to 120 x 120 mm
Min and Max facing finished size:
from 60 x 60 mm to 195 x 160 mm
Sewing head utilized:
Brother model BAS-341 H serie,
NEXIO Technology, single needle lock stitch, direct drive, eco energy product
Max sewing speed:
2.800 rpm
up to the stitch length of 3.5 mm
Power supply and air consumption:
220 Volt, mono-phase 50/60 Hz
1.0 Kw
30 liters/cycle at a pressure of 5.5 bar
Size and weight of the workstation:
145 x 191 x 203 cm – 400 Kg

OPTIONS

• PS-300B Sewing data programming software by Brother for creating, editing, setting and converting of sewing data;
• IoT Software for FACTORY 4.0 network connectivity by Brother.

AUTOMATIC PROGRAMMABLE BELT LOOP SETTER UNIT

Automatic programmable belt loop setter unit for cutting, folding and attaching of the patch loop in one operation. User is able to make on board all kind of bar-tack sewing designs by consolle or by pc.

HIGHLIGTHS

• Smallest sewing head arm in the market suitable for only 12 cm diameter waist length;
• Wider space between sewing head and loader for better handling and garment rotation;
• Unique two needle loop setter unit equipped with double needle bars: more sewing strength ! more versatility!;
• Smart loop joint detector device with shortest wasted fabric lenght;
• Friendly use, no skill operator and helpers required;
• Original standard X-Y technology, hardware & software by Brother Japan, same as other Brother NEXIO Technology units;
• Large-capacity memory capable of storing bulky data, up to 512 programs, 500,000 stitches;
• Compensatory presser feet with double pressure logic function;
• Multicolor touch screen 5.6” programmed for multi languages;
• IoT Software for FACTORY 4.0 for cloud connectivity of production data, error message, software update, remote control and more;
• Height of the stand adjustable by operator;
• Cross and straight loop cutting device without optional parts up to 30 mm;
• All standard pneumatic valves and cylinders by SMC;
• Lowest running cost. Freedom to outsource the standard consumable spare part in all market locally at the best price and delivery.

PRODUCTIVITY

Complete cycle time:
11 seconds – 5 loops
Average production with 5 loops:
200 pairs / 1 working hour
1.500-1.700 pairs / 8 working hours

TECHNICAL DATA

Sewing head utilized:
Direct drive Brother model T-8720, double needle lock stitch, large rotary hook size
Max sewing speed:
2.800 rpm
Power supply and air consumption:
220 Volt, mono-phase 50/60
1.0 Kw
1.5 liter/cycle at a pressure of 5.5 bar
Size and weight of the workstation:
125 x 95 x 140 cm – 245 Kg

OPTIONS

• Extended presser feet for 30 mm loop width – item code SIP.A.000739
• PS-300B Sewing data programming software by Brother for creating, editing, setting and converting of sewing data;

AUTOMATIC WAISTBAND UNIT

Automatic waistband unit, all chain-stitch, equipped with triple electronic puller devices, two on top side and one on bottom side. The unit attaches a waistband in automatic way, with cutting at the beginning and at the end leaving the waistband edges open. All parameters can easily be set by touch screen. Our unit sews a pre-formed continuous waistband by specify folder for all kind of trousers, fashion or basic jeans and jacket.

HIGHLIGTHS

Electronic puller controls by independent step motor, for the best anatomic “banana” shape even with straight cut;
Top sewing quality specially for double curved waistband;
Super Flexible Patented multi needle gauge with the freedom to select needle gap 1/8" or 1/4" for different measures;
All functions programmable by touch screen;
Automatic cutting at the beginning and the end of the trouser;
No helpers and skill workers required;
Device to release the loopers for thread in operation;
Common control box as other Sip-Italy units;
Common spare part available in the local market;
Kansai sewing head, cylinder arm, made in Japan, full oil lubrificated.

PRODUCTIVITY

Complete cycle time:
10 seconds
Average production:
225 pairs / 1 working hour
1.800 pairs / 8 working hours

TECHNICAL DATA

Two options for Standard needle gauges available with the units:
a. 1/4”-1”-1/4” ; four needle; ext. needle 1”1/2 ; needle to needle 1/4”
b. 1/4-7/8”-1/4”; four needle; ext. needle 1”3/8; needle to needle 1/4”
Please specify with customer PO
Sewing head:
model FBX-1104
made by Kansai Industries Ltd Japan
Max sewing speed:
4.000 rpm
Power supply and air consumption:
220 Volt, mono-phase 50/60 Hz
0.5 Kw
0.3 liter/cycle at a pressure of 5.5 bar
Size and weight of the workstation:
105 x 75 x 140 cm – 150 Kg

OPTIONS

Option multi-needle gauge, 1/4" gap:
3/4” – 1”– 1”1/4 – 1”1/2 – 1”3/4 – 2” – 2”1/4
item code SIP.A.000245;
7/8” – 1”1/8 – 1”3/8 – 1”5/8 – 1”7/8 – 2”1/8
item code SIP.A.000246;

Patented multi-needle gauge system.
Same gauge can work for 1/8” or 1/4”
gap with different following measures:
3/4” – 1”– 1”1/4 – 1”1/2 – 1”3/4 – 2” – 2”1/4
item code SIP.A.000772.

Special folders, single or double, straight or curved bands made in Italy;

Quick change folder device item code SIP.A.000282;

Pneumatic single needle skip
stitch seam device item code SIP.A.000805;

Supplementary extra waistband rail item code SIP.A.000146;

FULLY AUTOMATIC PROGRAMMABLE POCKET SETTER UNIT FOR JEANS & PANTS
UPGRADE WITH COLD PLASTIC FOLDING GROUP

Automatic workstation for pocket folding and attaching in one operation. User doesn’t need to utilize any pocket creaser unit. The unit can be upgraded into two sewing head configuration.

HIGHLIGTHS

• Folding and attaching on the same workstation;
• Cold folding device is the unique solution for stretch denim fabric;
• No extra workers and helpers to manage the pocket pressing unit, with saving of area,energy and generally reduction of the running cost;
• Original Brother sewing head, standard X-Y technology, hardware & software by Brother Japan, same as other Brother units;
• Local pocket jig production by user in all countries of the world;
• Automatic device for quick pocket jig change;
• Friendly use, no skill operator and helpers required;
• Digital sewing thread tension;
• Presser foot height controlled by step motor, editing sewing programme;
• Large-capacity memory capable of storing bulky data, up to 512 programs, 500,000 stitches;
• Multicolor touch screen 5.6” programmed for multi languages;
• All standard pneumatic valves and cylinders by SMC;
• Lowest running cost. Freedom to outsource the standard consumable spare part in all market locally at the best price and delivery.

PRODUCTIVITY

Complete cycle time:
10 seconds – regular pocket size
Average production:
120 pairs / 1 working hour
960 pairs / 8 working hours

OPTIONS

Retractable inner clamp for different small size:

• from 90 x 90 mm item code SIP.A.000781;
• from 70 x 70 mm item code SIP.A.000746;

Folding group for different pocket size:

• Small pocket size folding group for pocket size below 128 x 149 mm item code SIP.A.000492;
• Large pocket size folding group for pocket size larger than 215 x 220 mm item code SIP.A.000487;

LED lights for back panel positioning item code SIP.A.000642;
Quick change for folding group jig item code SIP.A.000718;
PS-300B Sewing data programming software by Brother for creating, editing, setting and converting of sewing data;
IoT Software for FACTORY 4.0 network connectivity by Brother.

TECHNICAL DATA

Standard setting
Min and Max pocket finished size:
from 128 x 149 mm to 215 x 220 mm
optional retractable inner clamp and folding group devices for smaller and wider pocket size up to 250 x 244 mm.

Sewing head utilized:
Brother model BAS-342 H serie, NEXIO Technology, single needle
lock stitch, direct drive, eco energy product

Max sewing speed:
3.000 rpm
up to the stitch length of 3.5 mm

Power supply and air consumption:
220 Volt, mono-phase 50/60 Hz
1.0 Kw
30 liters/cycle at a pressure of 5.5 bar

Size and weight of the workstation:
205 x 165 x 140 cm – 450 Kg