Automated optimization of embroidery quality by i-TM

The industry’s first technology “i-TM” (automatic upper thread tension adjustment) is now available on the multi-head cylinder-type machine that can be applied to ready-made products.

It is about i-TM that provides optimal tension adjustment.

• Reduction of adjustment time
  It takes time to adjust the thread tension.--> Thread tension adjustment is easy (unnecessary).
• Uneven of result by operator.
  There is an uneven of result by operator’s skills.
  --> Eliminate quality defects due to skills and new operators are also active.

Cap embroidery enhanced in pursuit of higher productivity

Reinforcement of the cap frame support structure has contributed to stabilization of the embroidery finish, by dramatically increasing the maximum rotation speed up to 1,000 rpm.

• Cylinder Type
• Needles: 9,12, or 15 needles
• Embroidery Space: 450x360mm embroidery field (4-head, 6 head or 8 head model)
• Embroidery Space: 450x500mm embroidery field (2-head, 4-head, 6 head or 8 head model

About

Pulse Microsystems Ltd. is the industry-leading developer of software for product personalization and apparel decoration creation and automation.

Led by Tas Tsonis, Brian Goldberg, and Claude Vlandis, Pulse continues to create innovative software for a comprehensive range of personalization media, such as embroidery, direct to garment print, laser cutting and etching, rotary engraving, and more. Pulse has achieved continued success worldwide by spearheading the technologies behind emerging market trends.

Our Products

" PulseID Personalization Automation "

Standardize your critical production processes and eliminate costs associated with manual errors. PulseID’s engines have been designed specifically for high volume personalization creation for embroidery, digital print, laser and rotary engraving and more. PulseID Personalization Automation reads orders directly from your ordering system and creates professional quality production files to be scanned into the machine. Through PulseID, we offer customized automation solutions for any apparel decoration business.

• Eliminate Errors
• Ensure Product Quality and Consistency
• Scale Your Business

PulseID’s E-commerce plugin uses Personalization Automation to connect to the world’s leading e-commerce platforms including Shopify, WooCommerce and PrestaShop. Elevate your online sales by adding realistic personalized product renderings with one of PulseID’s online designers. The PulseID E-commerce Plugin supports embroidery, direct to garment printing, laser and rotary engraving. It will boost your profitability by automating the personalization process from order through to production.

" PulseID Workflow Automation "

PulseID Workflow Automation provides the essential business intelligence and connectivity you need to manage orders, boost productivity, and run your production floor. PulseID’s robust design downloading solution lets operators pull designs directly from your centralized database using a barcode scanner, while detailed dashboards and reporting systems are available to track the efficiency of individual machines, designs, and operators. PulseID Workflow Automation works with embroidery machines, printers, and engraving machines to ensure that your production floor is finely tuned to maximize profitability.

• Take Orders from Anywhere.
• Station-to-Station Production Management
• Live Production Dashboards and Detailed Reports.

" DG16.5 "

Unleash your creativity with Tajima DG16 by Pulse! DG16 is world class digitizing and lettering software that offers more ways to creatively personalize products than ever before. Make any design uniquely your own with new fonts, features, stitch types and editing tools.

Start at any level and upgrade as your skills and business grow…

• Maestro: The most powerful embroidery design package available.
  • Advanced vector functions, productivity enhancing features, and specialty stitch effects.
• Artist Plus: Create expressive embroidery with precision and speed.
  • Intricately detailed design effects and special artistic options.
• Illustrator Extreme: Advanced features and stitch effects for creating premium embroidery.
  • Enhanced Drawing tools for a full digitizing experience.
• Creator: Everything a new embroiderer needs to be successful.
  • Advanced lettering and outline editing with standard digitizing tools.
• Composer: Personalization with Lettering and Outlines.
  • Over 180 Pulse fonts with detailed individual letter editing.

All levels of DG16 include the following essential features…

• Advanced Lettering and Monogramming.
• Open/Save to all popular embroidery formats.
• Exclusive support for Tajima LAN-enabled embroidery machines.
• Direct connection to Tajima, Barudan, Brother, SWF and ZSK embroidery machines.
• Customized settings recipes for sewing on specific fabrics.
• Resizing, Rotating and Skewing.
• Printed worksheets with barcodes and design information.
• Draw Ribbon to navigate a realistic simulation of stitches.
• Increased production efficiency with barcoding and Design Spooler.
• Multiple customizable thread palettes.
• Extensive hoop library.
• DrawFusion with CorelDRAW®.

Over 180 Professionally Digitized Fonts

DG16 offers an extensive collection of professional-quality embroidery fonts. Whether you’re adding lettering to an existing design, or digitizing a logo, you will find what you need from Pulse’s hundreds of exquisite fonts. Each Pulse font has been expertly digitized with satin or run stitches to create flawless lettering. These fonts are scalable and include a myriad of special and international characters to be easily customized for any design.

Ultimate Tajima Connectivity

Only DG16 provides exclusive support for Tajima LAN-enabled embroidery machines including displaying messages on the controller and setting the maximum machine speed. You can send designs to the machine without the need to manually program the needle sequence.

• Significantly reduce downtime between jobs.
• Increase productivity and efficiency.
• All your designs are available in one place.
• Secure and backup your designs.
• Machine frame moves to correct position automatically.
• Display instructions on the control panel screen.
• Machine speed and needle bar order set automatically from the design.
• Download the next design in the queue automatically.
• Real time production status.
• Eliminate use of USBs for design transfer.
• Compatible with Tajima’s DCP and iTM technology.

Tajima has developed i-TM (Tajima's original AI technology) that enables "automation of finish" as one of the solutions.
We hope that it will help improve the working environment so that everyone in the embroidery business can operate the factory efficiently.

i-TM = Automatic Upper Thread Tenshion Adjustment by AI
The tension part that adjusts the thread tightening has been eliminated, and the AI function "i-TM" that controls the needle thread has been placed.

Conventional problem

• Embroidery trouble due to untwisting
• Requires operator experience and skills
• The finish is disjointed
• The fabric tends to shrink when embroidered
• It is necessary to adjust the thread tightening when the thread is replaced.

With i-TM

• No need for minor adjustments
• Stabilized production quality

A lineup of single-headed embroidery machines and multi-headed cylinder type embroidery machines, all equipped with i-TM.

• TMEZ-KC
  Change the norms of the production site
• TMEZ-SC
  Professional finish can be achieved by any operator
• TMCR-VF
  Further accelerate mass production with AI

What  is it about i-TM that provides optimal tension adjustment.

• No need for fine adjustment!
• Consistent production!

i-TM solves these issues

• Requires thread tension adjustment after thread replacement.
• Requires operator skill and experience.
• The quality of the embroidery finish is inconsistent.
• The fabric is easily shrunken by embroidery stitch pulling.

[Features]

• "Picker free" trimming system
  The new improved "Picker Free" ATH system is able to stabilize trimming and enhance production efficiency.
  Besides that, it is much easier to replace a bobbin without the picker in the way.
• DCP-Digitally Controlled Presser Foot-
  The  height of the pressor foot can be randomly set according to the material thickness on the operation panel.
  The fabric does not flutter even when using hard-to-emberoider materials like leather, thick fabric, stretchy fabric and quilting.
• 12.1 inch TFT Touch Monitor

[Specifications]

Needles
15

Factory options
Position Marker, LED lamp

Dealer options
Stand, Stand Tray, Border Frame, Cap Frame2

Revolution
Max. 1,200

Electricity
Single-phase 100-120V, 200-240V, 50Hz/60Hz

Coloreel is a Swedish textile innovation brand with a groundbreaking technology for embroidery that enables high-quality coloring of textile thread on demand, unlocking a world of potential.

We use our technology to both preserve the craftsmanship of embroidery and take embroidery to the next level.
The unique solution makes previously complicated designs accessible, including gradients, textures and other stunning effects.
Using only a single thread and needle means that it also significantly improves quality and efficiency, enabling immediate start up and faster delivery.
In short, Coloreel empowers creativity and enhances quality and efficiency, making the ordinary extraordinary.
In the future, the technology can also be used for sewing, knitting, weaving and more.

Coloreel is also part of the movement to reduce waste and move the textile industry towards more sustainable production.
By coloring the thread directly, there is no wastewater, hence no water pollution.
And, using a single reel of thread and needle also means minimized thread waste and minimized microfiber pollution.

The result, of course, is embroidery at full potential.