Robotic sewing system

FISCHER AUTOMATION,s automated labeling solution integrates all the steps in the labeling process. The individual steps of printing, cutting, dispensing and sewing are brought together in a unified, automated labeling process that is independent of lot size.

The solution

This automated labeling machine is distinguished by the following
functions:

• One- or two-sided printed labels – thermotransfer printing
• Label is automatically cut to length, fed to the sewing area, and fastened
• Looped or flag-type labels
• Cutting options include cold, hot, and ultrasonic cutting to prevent unraveling of the label
• Attachment of labels to any textile product with freely programmable bar tacking or spot tacking

Tacking machines are also available from various manufacturers and will be procured and installed according to the customer,s wishes.
In addition, labels can be fed from the roll instead of the printer.
A height-adjustable stand allows for ergonomic adaptation to the work environment. An optional barcode scanner makes it possible to automatically scan in orders for any number of labels, starting from one.

The benefits

By attaching individually printed labels to textiles in a single process, FISCHER AUTOMATION,s automated labeling machine brings superior flexibility to the process. The added value is obvious:

• Substantial time savings in regard to labeling
• Greater production flexibility
• Increased production performance
• Automated labeling for lot sizes as small as 1, e.g. for made-to-measure garments

Technical specifications

Maximum label width: 40 mm, wider labels are an optional possibility
Standard sewing area: 40 mm x 30 mm, larger areas are optional

The four-needle interlock sewing machine, a result of collaboration between Kansai Special and FISCHER AUTOMATION, is a sewing machine made for seaming textiles with high demands on seam quality and tear resistance of the seams.

The solution

The fine and even seam meets the elevated strength requirements of athletic clothing and underwear, to name two examples.

The benefits

By modifying the interlock sewing machine according to individual customer desires, we are able to offer a machine tailored to any use. Possible uses include the attachment of adhesive tapes to bandages and medical stockings as well as elastic waistbands and lacy edges on underwear.
The top feed of the interlock sewing machine improves seam quality significantly through even sewing, especially when used with silicone-covered adhesive tapes.

Many industrial textiles that are designed to endure extreme stresses impose high processing requirements on sewing machines. These machines, in their structure and properties, must be set up to handle the heavy product weights. Heat-resistant and flame-retardant fabrics or geotextiles, such as those used for erosion control on hillsides or for underground work, are generally very heavy.

The solution

FISCHER AUTOMATION systems are tailored to meet the customer’s requirements for the production of custom textiles and materials for the construction, plastics, automotive, and leather industries. The extremely flat butt seams can also be processed in an airtight and watertight manner in an additional operation using a tape device.
This prevents media from escaping through the perforations created by the needles, for example. Textiles can also be sewn with overlapped seams as an alternative. Individual workstations or even complete production lines can be developed and built.

The benefits

The machine technology enables safe, simple, and quick processing of extremely resilient, heavy textiles and materials.

Technical specifications

Individual machines or complete production lines
Material thickness: up to max. 20 mm depending on the machine
Variety of options, such as driven roller presser foot, geared puller etc.

The processing of technical textiles faces special challenges.

Our Five-Needle-Seven-Thread-Flatseamer is a special sewing machines for high quality demands in technical textiles, such as filters or heavy fabric for technical applications.

Our solution

The machine is based on our own development of a wide modification of a standard flatseamer. Instead of four needles, we use five needles to increase the seam width. At least two needles are within the fabric on each side, so you can achieve a higher seam strength and lower seam leakage. The shown machine is also modified to work with special sewing threads, for example glass threads for high temperature applications of the sewn product.

With the dual differential system for fabric feeding you get an excellent seam at any time. The Five-Needle-Flatseamer is available as buttseaming version and as one or both side fabric cutting version.

Technical specifications

• 8 mm seam width (instead of 6 mm)
• 7 threads on 5 needles
• stitch length: 1.6 - 2.5 mm
• dual differential system (option: pneumatic dual differential system)

FISCHER AUTOMATION,s automated labeling solution integrates all the steps in the labeling process. The individual steps of printing, cutting, dispensing and sewing are brought together in a unified, automated labeling process that is independent of lot size.

The solution

This automated labeling machine is distinguished by the following
functions:

• One- or two-sided printed labels – thermotransfer printing
• Label is automatically cut to length, fed to the sewing area, and fastened
• Looped or flag-type labels
• Cutting options include cold, hot, and ultrasonic cutting to prevent unraveling of the label
• Attachment of labels to any textile product with freely programmable bar tacking or spot tacking

Tacking machines are also available from various manufacturers and will be procured and installed according to the customer,s wishes.
In addition, labels can be fed from the roll instead of the printer.
A height-adjustable stand allows for ergonomic adaptation to the work environment. An optional barcode scanner makes it possible to automatically scan in orders for any number of labels, starting from one.

The benefits

By attaching individually printed labels to textiles in a single process, FISCHER AUTOMATION,s automated labeling machine brings superior flexibility to the process. The added value is obvious:

• Substantial time savings in regard to labeling
• Greater production flexibility
• Increased production performance
• Automated labeling for lot sizes as small as 1, e.g. for made-to-measure garments

Technical specifications

Maximum label width: 40 mm, wider labels are an optional possibility
Standard sewing area: 40 mm x 30 mm, larger areas are optional

The four-needle interlock sewing machine, a result of collaboration between Kansai Special and FISCHER AUTOMATION, is a sewing machine made for seaming textiles with high demands on seam quality and tear resistance of the seams.

The solution

The fine and even seam meets the elevated strength requirements of athletic clothing and underwear, to name two examples.

The benefits

By modifying the interlock sewing machine according to individual customer desires, we are able to offer a machine tailored to any use. Possible uses include the attachment of adhesive tapes to bandages and medical stockings as well as elastic waistbands and lacy edges on underwear.
The top feed of the interlock sewing machine improves seam quality significantly through even sewing, especially when used with silicone-covered adhesive tapes.

Many industrial textiles that are designed to endure extreme stresses impose high processing requirements on sewing machines. These machines, in their structure and properties, must be set up to handle the heavy product weights. Heat-resistant and flame-retardant fabrics or geotextiles, such as those used for erosion control on hillsides or for underground work, are generally very heavy.

The solution

FISCHER AUTOMATION systems are tailored to meet the customer’s requirements for the production of custom textiles and materials for the construction, plastics, automotive, and leather industries. The extremely flat butt seams can also be processed in an airtight and watertight manner in an additional operation using a tape device.
This prevents media from escaping through the perforations created by the needles, for example. Textiles can also be sewn with overlapped seams as an alternative. Individual workstations or even complete production lines can be developed and built.

The benefits

The machine technology enables safe, simple, and quick processing of extremely resilient, heavy textiles and materials.

Technical specifications

Individual machines or complete production lines
Material thickness: up to max. 20 mm depending on the machine
Variety of options, such as driven roller presser foot, geared puller etc.